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Large-Area, Multi-Junction, Epitaxial Lift-Off Solar Cells with Backside Contacts

Completed

Description

In this Phase II program we propose to develop a manufacturable production process to introduce backside contacts to MicroLink Devices? large-area, multi-junction epitaxial lift-off (ELO) solar cells. We will also develop new assembly processes to fabricate flexible Kapton sheets with backside contact ELO solar cells. This enables an important path for cost reduction using fully automated laydown and interconnect of solar panels. The new backside contact ELO solar cell technology has potential benefits for future NASA solar electric propulsion (SEP) programs using very large solar cell arrays. Backside contacts are used in the highest efficiency silicon solar cells manufactured by SunPower (>24% efficiency in production) but have never been successfully applied commercially to multi-junction solar cells. Benefits for large-area space solar cell include: higher device efficiency by reducing topside grid shadow and resistive losses, new approaches for panel assembly by placing contacts on backside of solar cell, and reduced arcing in high-voltage arrays by eliminating topside interconnects. The proposed technology builds on MicroLink Devices? low-cost, lightweight ELO solar cell technology and previous experience with backside contact solar cells for CPV applications.

Details

Technology areaAerospace Power and Energy Storage > Power Generation and Energy Conversion > Photovoltaic Electrical Power
ProgramSmall Business Innovation Research/Small Business Tech Transfer (SBIR/STTR)
Lead organizationMicroLink Devices, Inc., Niles, IL
Start date2018-04-12
End date2019-04-26

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This is a mature technology (TRL 7+) — the realistic path in is usually NASA's Technology Transfer Program: licensing an existing NASA patent, or a Space Act Agreement to use NASA facilities/expertise directly. NASA also runs a startup licensing program with no upfront fee for companies formed to commercialize a specific NASA technology.

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