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Novel Highly Efficient Compact Rotary-Hammering Planetary Sampler Actuated by a Single Piezoelectric Actuator Project

Completed TRL 3 (started at 2, targeting 3)

Description

A wireless drive mechanism using elastic waves transmitted through walls without perforation has been established and thus revolutionized activation of spacecraft systems. The concept consists of a novel acoustic-electrical and acoustic-mechanical feed-through mechanism that eliminates the need for structure perforation and related cabling. Configurations were produced based on the developed analytical capability using finite element modeling and harmonic analysis and were tested experimentally. We had two objectives in this task: 1. Develop effective single low-mass, low-power piezoelectric drive that can actuate rotary-hammer samplers through walls. 2. Determine design sensitivities and investigate Acoustic Mechanical Feed-throughs (AMF) using acoustic mode conversion with emphasis on extension to rotary. In our earlier studies, we were able to excite rotation from longitudinal vibrations but, without sufficient analytical foundations, it has been a challenge to get consistent results. Therefore, we focused our efforts on the modeling, analysis and optimization of configurations that effectively convert longitudinal forces to torque and rotation. The task consisted of conceiving drive configurations and optimizing them thru finite element and harmonic analysis, as well as producing and demonstrating the physical mechanism. The analytical task provided tools and data to select highly efficient mechanisms that use piezoelectric materials to generate elastic waves that wirelessly transmit power through a metallic wall. We produced a resonant breadboard system that converts high frequency micron-size displacements to macroscopic rotary and linear motions. The developed mechanism uses the converse piezoelectric effect as a means of generating elastic waves, which is transmitted in the form of elastic waves, was used to excite rotation through a wall and establish a basis for a systematic capability to design wireless actuation, manipulation, and deployment thru walls. Efforts were made to optimize the location of the nodal plane of the transducer and difficulties were encountered since the nodal location of the transducer is not necessarily a plane. Through our analytical studies, we were able to produce Acoustic Mechanical Feed-throughs (AMF) capability that consistently and efficiently induces rotation. We established sufficient data and analysis to allow submittal of a credible proposal for further development of the concept.

Benefits

The developed technology can benefit NASA missions in maintaining thermal insulation for in-situ exploration missions to planetary bodies with extreme environments including Venus and Titan. Also, it can benefit sample return mission capsules where extremely tight sealing is required to provide the necessary planetary protection with a very low probability of leakage. Further, It is important to point out that piezoelectric materials are the transduction material and key to our mechanisms. The developed concept of high efficiency mechanism for wireless transmission of high power and signals through solid walls including metallic using Acoustic-Electric feed-through can greatly benefit the space industry and other government agencies. Potential user of this technology is the Navy for submarines instrumentation powering and communication with the crew without the use of wires that weaken the structure. The developed mechanism can also relieve cabling constraints during assembly.

Details

Technology areaMaterials, Structures, Mechanical Systems, and Manufacturing > Mechanical Systems > Mechanical Drive Systems
ProgramCenter Innovation Fund: JPL CIF (JPL CIF)
Lead organizationJet Propulsion Laboratory, Pasadena, CA
Start date2011-12-01
End date2012-04-01

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