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Toward compact, high-performance cryogenic heat recuperators by exploring a new and unexploited flow phenomenon in wavy channels

Completed TRL 4 (started at 2, targeting 4)

Description

A cryocooler’s performance is strongly dependent on its heat exchanger performance, which is directly proportional to its size. In other words, a high-performance cryocooler is feasible but with the penalty of a prohibitively large and bulky heat exchanger. This work aims to study an unexploited fundamental flow phenomenon for the flow of fluids through wavy channels and use this science to design and optimize wavy channels for realizing compact cryogenic heat exchangers. The wavy channels can be embedded in the current or future cryogenic heat exchanger designs and provide a vast scalability and modularity scope. The new flow phenomenon will be studied and optimized using analytical and computational fluid dynamics and heat transfer models. Additive manufacturing will be pursued to build two optimized wavy channels intended for use in cryocoolers operating at 90 K and 20 K, respectively. The wavy channels will be tested in the PI’s laboratory to demonstrate the feasibility and proof of concept. The new flow phenomenon can be used to reduce the size or enhance the performance of thermal management systems and heat exchangers in numerous applications such as spacecraft electronics, satellites, data centers, automobiles, and energy systems.

Benefits

This project aims to enhance heat transfer without increasing the size or reducing the size for the same heat transfer performance, which will enhance the capability of thermal management systems for spacecraft electronics and propellants and enable long-duration space missions. Success of this project has the potential to reduce the size and weight of future cryocoolers by >2x.

Details

Technology areaPropulsion Systems > Electric Space Propulsion > Integrated Systems and Ancillary Technologies
ProgramSpace Technology Research Grants (STRG)
Lead organizationNew Mexico State University-Main Campus, Las Cruces, NM
Start date2021-01-01
End date2025-08-31

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