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Thermo-mechanical Optimization for Optical Instruments: Multidisciplinary Design of 3D Printed Graded Metal Structures, Year 1 (GMS3D)

Completed

Description

Goal: New mount design approach using GMS3D for high performance optical instruments Gap: Current design approach for optical mounts uses kinematic mounts which only minimize over mechanical constraints in the system, but do not compensate for thermal gradients, which can cause significant distortions. The design approach currently in use involves disjoint, sequential discipline analysis which is labor intensive and inefficient. Innovation: Integrate fundamental knowledge of the relationships between the optimized geometries, gradient paths, gradation, mechanical properties and structural performance, i.e. simultaneously optimize structural, material, and thermal design for optical systems to reduce sensitivity to thermal distortions in space which affect precision pointing Approach: - Minimization of distortion through the use of 3D printed Gradient metal structures - Coupled analysis of structural, thermal and optical effects - Optimize optical performance

Benefits

Merging the optimization of graded composition and geometry results in lightweight complex components with superior thermo-mechanical performance

Details

Technology areaMaterials, Structures, Mechanical Systems, and Manufacturing > Structures > Reliability and Sustainment
ProgramCenter Innovation Fund: JPL CIF (JPL CIF)
Lead organizationJet Propulsion Laboratory, Pasadena, CA
Start date2019-10-01
End date2020-09-30

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