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In-Situ Consolidation of Triaxially Braided Thermoplastic Composites, Year 1

Completed TRL 3 (started at 2, targeting 3)

Description

Develop new manufacturing tools for in-situ consolidation of braided carbon fiber/thermoplastic prepreg which apply appropriate temperature and pressure to a part 'on the fly', producing aerospace quality parts in a single step. In-situ consolidation of a braided structure is challenging relative to automated fiber placement (AFP) due to the high lay-down rate of the braider and simultaneous placement of a multiple prepreg tows. However, the braiding process also enables novel in-situ consolidation processes not available to AFP, such as ply level consolidation rather than tow level. The project will enable low cost, high rate manufacturing of large composite parts. If succssesful this will be proposed to the High-Rate Composite Aircraft Manufacturing (HICAM) project funded through AATT.

Benefits

Feasability assessement of in-situ consolidation for a high rate manufacturing process. Develop single-step fabrication and processing methods for triaxially braided composites. Expand manufacturing capabilities to enable rapid and low-cost fabrication of large composite structures.

Details

Technology areaMaterials, Structures, Mechanical Systems, and Manufacturing > Manufacturing > Manufacturing Processes
ProgramCenter Innovation Fund: GRC CIF (GRC CIF)
Lead organizationGlenn Research Center, Cleveland, OH
Start date2020-10-01
End date2021-09-30

Project contacts

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How to get involved

This is early/mid-stage (TRL 3) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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