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Robotic Construction of Hierarchical Truss Structures for Ultra-light Starshades

Completed TRL 3 (started at 2, targeting 3)

Description

Hierarchical trusses feature beams made of trusses (with different cross-sections). They must be joined together at off-orthogonal angles with appropriate load transfer. A key challenge will be the geometry problem of designing robotically assemblable unit cell parts that can provide generalized off-orthogonal 3D joining while maintaining appropriate structural stiffness/strength. Modeling (ABAQUS) and rapid prototyping will be leveraged to design a part for final robotic assembly demonstration.

Benefits

Robotically assembled large hierarchical truss structures would transform the structural performance of ultra-light starshades by ~ an order of magnitude mass savings (as well as other structural assembly applications like antennas, lunar communication towers, solar supports, etc.) Joining methods for such structures are an open problem.

Details

Technology areaMaterials, Structures, Mechanical Systems, and Manufacturing > Structures > Manufacturing > Manufacturing Processes
ProgramCenter Innovation Fund: ARC CIF (ARC CIF)
Lead organizationAmes Research Center, Moffett Field, CA
Start date2023-10-01
End date2024-09-30

Project contacts

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How to get involved

This is early/mid-stage (TRL 3) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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