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Modeling-Guided Design and Additive Manufacturing of High-Performance Batteries Using Materials from In-Situ Resource Utilization

Completed TRL 3 (started at 2, targeting 3)

Description

The main objective is to develop and utilize an electrochemical model to guide the design of 3D printed compact batteries and fabricate it using optimized ink formulations, direct write additive manufacturing (DWAM), heat treatment and assembly and then test it to demonstrate a unique 3D interdigitated battery architecture with higher power and energy densities than planar cells by up to 2.5 X.

Benefits

Additively manufactured batteries with 3D architectures can improve the state of the art in battery cell power and energy densities by as much as 2.5X, and reduce the overall power system mass in sustainable lunar exploration and hybrid electric aviation system applications.

Details

Technology areaAerospace Power and Energy Storage > Energy Storage > Electrochemical Storage: Batteries
ProgramCenter Innovation Fund: GRC CIF (GRC CIF)
Lead organizationGlenn Research Center, Cleveland, OH
Start date2023-10-01
End date2024-09-30

Project contacts

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How to get involved

This is early/mid-stage (TRL 3) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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