On-Demand Production of Hypergols: Steps Towards Scalability

This project will further develop the proof-of-concept testing done for the FY24 CIF: plasma production of hydrazine and oxidizer. The scope of this work will be confined to hypergols; with a focus to explore scalability of production for efficiency; operational considerations beyond proof-of-concept; and begin designing and testing system for higher sub-atmospheric testing.

The team at KSC will explore the optimization of plasma production of hypergols based upon the results of the FY24 CIF exploring the proof-of-concept testing. The previous results had shown it is possible to produce hydrazine. Leveraging this work; the team will evaluate the plasma parameters to obtain the highest achievable production while adjusting gas flow rates; gas mixtures; and pressure. This will provide much-needed insight regarding feasibility and cost of scaling such a system. There is currently NO domestic source of hydrazine or monomethyl hydrazine in the United States. This creates a foreign reliance on fuels that may be impacted via politics; logistics; and lack of quality control standards.

This is early/mid-stage (TRL 3) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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