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Modular Configurable Electric Power Converter (MCEPC) for ISAM and Logistics in LEO, GEO and Cislunar Space

Completed TRL 4 (started at 4, targeting 6)

Description

The Modular Configurable Electric Power Converter (MCEPC) is a next-generation power processing unit (PPU) designed to deliver high-efficiency, scalable electric power conversion for spacecraft systems. It achieves >95% efficiency — compared to 90–94% for typical commercial converters — and delivers a significant improvement in size, weight, and power (SWaP).” Each modular unit supports 1 kW+ operation, making it ideal for applications such as in-space servicing, assembly, and manufacturing (ISAM), high-power electric propulsion, and advanced logistics missions in low Earth orbit (LEO), geostationary Earth orbit (GEO), and cislunar space.

The system also furthers development of the Adaptive Modular Power Software Interface (AMPSI), a technology that enables interoperability between spacecraft systems and provides automatic resource management (ARM). This allows spacecraft to dynamically allocate, share, and optimize power resources across connected systems during flight.

Problem Statement 
Electric power conversion is required for nearly every spacecraft function, from propulsion to manufacturing. However, most current systems above 1 kW are bespoke, heavy, and costly. These inefficiencies ripple through spacecraft design, forcing larger batteries, solar arrays, and thermal systems, which consume valuable payload mass.
MCEPC directly addresses these issues by:
• Reducing SWaP overhead through ultra-efficient design.
• Providing a modular, interoperable solution that can be reconfigured or updated in-orbit.
• Enabling scalable, standardized high-power conversion rather than custom, one-off systems.

Flight test objectives include:
1. Verify operation of the control board and housekeeping power in a very low Earth orbit (VLEO) environment.” 2. Demonstrate AMPSI capability to exchange data and update PPU operating conditions in flight 3. Obtain flight heritage on PPU hardware (housing, connectors, potting, thermal, coatings) 

Technology Maturation 
This orbital flight will validate MCEPC performance in the challenging VLEO environment, where thermal and radiation effects are significant. It will also demonstrate the ability to perform real-time program updates to the PPU via AMPSI, a capability that enables adaptive mission operations and future servicing scenarios.
Post-flight, CisLunar Industries expects to:
• Advance the TRLfrom 4 to 6, establishing flight heritage.
• Deliver a qualified power subsystem for a Department of Defense project (i.e., the Interoperable Modular Power Unit for Lightweight Scalable Electric (IMPULSE) Propulsion SBIR project with the U.S. Space Force) as well as future NASA, and commercial applications.
• Provide critical data to refine next-generation designs for even higher power levels and extended mission lifetimes.
 

Benefits

For NASA Missions
• Supports ISAM priorities.
• Enables higher-efficiency electric propulsion, reducing spacecraft mass and cost.
• Standardized modular power units simplify integration across multiple mission architectures.

For Other Government Agencies
• Directly applicable to USSF propulsion and logistics programs.
• Enhances power flexibility for defense satellites in LEO, GEO, and cislunar operations.
For Commercial Space Industry
• Offers scalable, efficient power systems for satellites, logistics vehicles, and orbital platforms.
• Reduces lifecycle costs through standardized, modular hardware.

For the Nation
• Strengthens U.S. leadership in space power systems.
• Creates dual-use technologies that benefit defense, civil, and commercial sectors.
• Supports growth of the cislunar economy by lowering barriers for power-intensive missions.

Details

Technology areaAerospace Power and Energy Storage > Power Management and Distribution > Electrical Power Conversion and Regulation
ProgramFlight Opportunities (FO)
Lead organizationCisLunar Industries USA, Inc., Denver, CO
Start date2025-04-01
End date2026-05-31

Project contacts

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How to get involved

This is early/mid-stage (TRL 4) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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