Space-Capable Laser for Mars/Lunar ISAM Robotic Vacuum Welding

Fibertek proposes developing a space-capable laser for Laser Beam Welding (LBW) on Mars, the Moon, and other planetary surfaces, as well as for on-orbit satellite-based NASA and commercial applications. This high-powered laser is crucial for automated robotic LBW manufacturing, which will be used to build communications towers, infrastructure, and habitats on Mars and the Moon initiatives and commercial space stations. Laser Welding might provide a significant cost saving and program accelerant for the US new Golden Dome initiative. The program aims to rapidly mature a minimal viable space welding laser product to TRL 6 by 2029-2030 for a potential space tech demo mission. The laser will be designed to meet space launch and lunar surface environmental requirements. The Phase II deliverable can be tested by NASA in a laboratory or during a parabolic aircraft flight testing program. This SBIR will initiate development towards a near-term tech demo and a roadmap for a high-reliability, 5–10-year space laser welding capability. Laser beam welding is essential for creating larger structures, repairing assets, and repurposing materials. It enables automated robotic manufacturing, which can build tall communications towers, infrastructure, and habitats. Laser welding in space reduces costs and produces stronger, more reliable joints than other methods. It also offers flexibility for real-time repairs, recycling, and re-purposing of materials.

Demand for space laser welding applications from NASA and other customers includes: • Golden Dome Program: The US is initiating this program, where laser welding could significantly reduce costs and accelerate In-Space Assembly and Manufacturing (ISAM) if the technology matures. • NASA’s Lunar Missions: These missions require the transport and assembly of large structures. • NASA Mars Initiative: Supporting the construction and assembly needs for Mars exploration. • Major Aerospace Contractors: Potential bidders on NASA and DoD exploration missions, especially as NASA plans missions beyond the Human Landing Systems (HLS) contracts. This demand highlights the broad potential and critical need for advanced laser welding technology in space exploration and construction. In-space laser welding could become a broadly useful capability if the technology advances beyond the tipping point where the industry sees a favorable risk-reward investment. Here are some potential beneficiaries: • Projects requiring in-space construction or assembly: Laser welding could be more advantageous than other assembly methods. • Commercial exploration companies: Those aiming to provide lunar or Mars infrastructure for human exploration. • Companies building space stations and habitats: Including ISS replacements, cis-lunar stations, lunar orbital stations, and planetary habitats, such as SpaceX, Blue Origin, Firefly, Honeybee, Redwire, and their supply chain contractors. • Robotic and rover companies: Those looking to enhance their capabilities with laser welding, like Lunar Outpost Astrolabs, GATAI, and space construction companies like ICON. • Major aerospace companies: Potential bidders on NASA and DoD exploration missions, especially as NASA plans missions beyond the Human Landing Systems (HLS) contracts. This technology could significantly impact various sectors by offering more efficient and reliable construction methods in space.

This is a mature technology (TRL 7+) — the realistic path in is usually NASA's Technology Transfer Program: licensing an existing NASA patent, or a Space Act Agreement to use NASA facilities/expertise directly. NASA also runs a startup licensing program with no upfront fee for companies formed to commercialize a specific NASA technology.

None of these are guaranteed paths for this specific project — TechPort itself doesn't have an "apply" button. Reaching out to the contact(s) above with a specific question is usually the fastest way to find out what's actually open.