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Multifunctional B/C Fiber Composites for Radiation Shielding

Completed TRL 6 (started at 5, targeting 6)

Description

Components of lunar habitat and crew modules in the lunar vehicle are constantly exposed to hazardous space conditions, such as ionizing radiation, electromagnetic interference, orbital debris, and solar flares. The safe functioning of crew and instruments and survivability require effective radiation protection. There is also the desire to reduce the weight of parts in Space missions. In Phase I, Materials Modification Inc. developed a series of novel multifunctional composites using a proprietary high-hydrogen epoxy incorporating boron and carbon fiber layers with enhanced radiation shielding, structural, thermal and electrical properties compared with high density polyethylene (HDPE). Radiation shielding of B/C composites against high-energy neutrons were measured. The boron composites had approximately the same shielding effectiveness as HDPE and aluminum for the energetic neutrons. This is remarkable since the multifunctional properties of these hybrid boron/carbon fiber composites offer so much more than the overall properties of HDPE or Al, especially in the area of lightweight structural applications for aerospace. In Phase II, a series of composite laminates with a range of %B will be fabricated using unidirectional boron fiber and unidirectional carbon fiber in a non-autoclave process. Mechanical properties of the most promising composite compositions, including lamina and laminate properties at cryo temperature, RT, and elevated temperature will be determined. Radiation shielding studies with energetic charged particles such as, protons, heavy ions, and neutrons that would simulate conditions encountered in space will be performed. By the end of the Phase II, we would have manufactured and tested several compositions that provide optimum radiation shielding. We plan to address specific NASA mission requirements with our partners Boeing, Raytheon and Lockheed Martin who have expressed great interest in the results of the Phase I effort.

Benefits

Land-based commercial applications of the composites developed in this project include linear particle accelerators, high-energy radiation rooms, cancer treatment facilities, nuclear power plants and MRI rooms where direct and secondary neutron and positron shielding are required.

Multifunctional structures that will be developed in this Phase II effort can protect crew in a spacecraft, crew exploration vehicle, lander, rover, or lunar habitat from Galactic Cosmic Rays (GCR), Solar Energy Particles (SEP) and micrometeroid impact and at the same time keep both the weight of the structure and the cost of fabricating the structure to a minimum. Areas include structural N/P protected personnel areas, Electronic systems & instrument shielding and hardcase transfer containers, Structural shape-conforming Metal alloy and ceramic faced N/P backer composite, Flexible N/P shielding for supplemental N/P protective work garments and flexible N/P shielding for pressurized work/transfer tubes

Details

Technology areaMaterials, Structures, Mechanical Systems, and Manufacturing > Materials > Lightweight Structural Materials
ProgramSmall Business Innovation Research/Small Business Tech Transfer (SBIR/STTR)
Lead organizationMaterials Modification, Inc., Fairfax, VA
Start date2010-07-02
End date2012-12-31

Project contacts

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How to get involved

This is early/mid-stage (TRL 6) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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