Heat Shield Recession Measurements Using Remote Spectral Sensors

OKSI proposes a minimally invasive in-flight diagnostic to measure heat shield recession during flight tests. These measurements can be used to validate models and ultimately optimize heat shield design to reduce weight while maintaining sufficient safety margins. The concept has two components: 1) specially designed heat shield plugs and 2) a remote spectral sensor.

NASA is in the process of improving heat shield design either through the use of new heat shield materials or by reducing the thickness of existing heat shields using conventional materials. Currently, NASA heat shield predictive models are not reliably consistent with observed measurements. The proposed concept will provide time-resolved recession measurements that can be used for model validation (both during arc jet test and flight tests). With validated predictive models, NASA can optimize the heat shield design for expected reentry conditions. Additionally, reliable onboard real-time recession measurements could possibly be used to identify localized excessive recession. This diagnostic could be integrated with capsule flight control system to orient the vehicle to reduce heating loads in damaged areas. Furthermore, this technology could be used to monitor Mars entry events whose heat shields cannot be physically inspected post-entry.

Commercial and DoD applications also exist. For instance, SpaceX (Dragon), Blue Origin (New Shepard), and Boeing (CST-100) are pursuing capsule reentry capabilities. DoD is developing hypersonic cruise vehicles in support of Conventional Prompt Global Strike. These test vehicles undergo very high heating rates which stresses the Thermal Protective System (TPS) design. Non-invasive recession measurements are needed to support development of an optimal TPS.

This is early/mid-stage (TRL 6) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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