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3D Printing of the Complete CubeSat

Completed TRL 5 (started at 3, targeting 5)

Description

The capability to be addressed is related to the enhanced additive manufacturing (popularly referred to as 3D printing) technology for rapid prototyping and manufacturing of small spacecraft. What sets this activity apart from normal 3D printing is that this team embeds wiring and electronic components into the walls of the printed structures. A series of test articles using common and experimental materials will be designed, built and tested for environmental and radiation characterization and protection. The resulting data will provide a best practices guide for choosing different materials to print an entire CubeSat.

Benefits

The primary benefit of this effort is a paradigm change in the manufacturing process of small spacecraft with a print-on-demand capability. These techniques potentially allow the use of new materials with advantages in strength, weight and radiation protection. They also provide significantly reduced expense of spacecraft manufacturing by eliminating re-tooling costs, reducing non-recurring engineering costs and streamlining the space qualification process of new satellites. The results from this work will provide a best practices guide for choosing different materials to print an entire CubeSat including the development of complex integrated components. This work benefits multiple organizations.

Details

Technology areaMaterials, Structures, Mechanical Systems, and Manufacturing > Manufacturing > Manufacturing Processes
ProgramSmall Spacecraft Technology (SST)
Lead organizationGlenn Research Center, Cleveland, OH
Start date2013-10-01
End date2016-04-30

Project contacts

Listed on TechPort itself — the most direct way to ask about this specific project.

How to get involved

This is early/mid-stage (TRL 5) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

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