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Less Iron and More Switches Increase Range

Completed TRL 6 (started at 4, targeting 6)

Description

Current prototype motors and inverters for small aircraft electric propulsion have impressive efficiency of about 95 and 97% and typical power density of a little over 2kw/kg and 5kw/kg respectively. We can improve each of these metrics with a rigid winding which is formed in situ to increase slot fill and a 99.5% efficient inverter based on massively parallel, wide bandgap power switches. With independent “Brains” and “Brawn” sections, the inverter is scalable and can be distributed within the motor case, allowing fault tolerance and thermal integration benefits. The reduced weight and cooling needs represent an effective range enhancement of about 8% when configured for the X-57 cruise motors.

Benefits

Scalable technology, at least 10-100kW for main propulsion, electric actuation, auxiliary drives etc.

Our innovations are relevant to any motor and inverter application with a high demand for performance, typically aerospace and military

Details

Technology areaPropulsion Systems > Aero Propulsion > All-Electric Propulsion
ProgramSmall Business Innovation Research/Small Business Tech Transfer (SBIR/STTR)
Lead organizationContinental Controls and Design, Huntington Beach, CA
Start date2018-07-27
End date2019-02-15

Project contacts

Listed on TechPort itself — the most direct way to ask about this specific project.

How to get involved

This is early/mid-stage (TRL 6) — the most realistic path in is NASA SBIR/STTR, which funds small businesses and research institutions to develop technology aligned with NASA's needs (equity-free, phased funding). Check whether a current SBIR/STTR solicitation topic overlaps with this project's technology area, or contact the project directly (above) to ask.

None of these are guaranteed paths for this specific project — TechPort itself doesn't have an "apply" button. Reaching out to the contact(s) above with a specific question is usually the fastest way to find out what's actually open.